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Injection Mould Utrasonic Cleaning Machine With Multi Stage Equipment Washing, Rinsing And Drying

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Injection Mould Utrasonic Cleaning Machine With Multi Stage Equipment Washing, Rinsing And Drying

Brand Name : AG SONIC

Model Number : T-3180S

Certification : CE

Place of Origin : China

MOQ : 1unit

Price : negotiation

Payment Terms : T/T

Supply Ability : 300units/month

Delivery Time : 15 working days

Packaging Details : 1unit/wooden case

Tank capacity : 490L*3

Tank size : 1000*700*700

Parts 1 : Washing

Parts 2 : Rinsing

Parts 3 : Drying

warranty : 1 year

Function : Machine With Multi Stage

Heater : 20-80c adjustable

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Injection Mould Utrasonic Cleaning Machine With Multi Stage Equipment Washing, Rinsing And Drying

How Does It Work?

Ultrasonic cleaning uses high frequency sound waves to generate cavitation in the liquid. The resulting energetic bubble action penetrates blind holes, cracks, and recesses to thoroughly remove all traces of contamination adhering or embedded on the solid surface. Contaminants can include dust, dirt, oil, pigments, grease, polishing compounds, flux agents, soot, and more.

Advantages of Ultrasonic Cleaning

  • Unmatched Effectiveness
  • Speed
  • Cost Savings
  • Reduced Downtimes
  • Effective at removing contamination within cavities
  • Cleaning agents developed by BELFOR specifically for UCS
  • Tested in a wide variety of applications following fire and water damage

Why an Ultrasonic Cleaner is Ideal for Injection Molding

In three words: thorough, safe and fast. Contaminants missed by manual cleaning are usually those deep in crevices and on other surfaces impossible to reach. Moreover, highly finished mold surfaces can be scratched or otherwise damaged by manual processes. Large molds can be difficult to maneuver, further risking damage during manual cleaning. And the longer it takes to clean the molds the greater the risk of damage.

Ultrasonic cleaning action solves all three issues.

It is thorough because it reaches all mold surfaces immersed in a biodegradable water-based ultrasonic cleaning solution. It is safe because while the cleaning action can be termed “violent” it occurs so fast that highly polished injection mold surfaces are not damaged during the cleaning process. By fast we mean 10 to 15 minutes although large complex molds may require a longer cleaning cycle.

Plastic Mold Cleaning by Cavitation Action

Cavitation action is described as the implosion of countless minute bubbles against surfaces of products immersed in the cleaning solution. Bubbles are created when generator-powered transducers bonded to the ultrasonic cleaner tank vibrate at ultrasonic frequencies measured in thousands of cycles per second or kilohertz (kHz).

Selecting the cleaning equipment is governed to a large extent by the size of molds being cleaned. Ultrasonic cleaners are available ranging from small benchtop units to industrial-sized floor-mounted equipment that can be fitted for automated cleaning and rinsing cycles. But do select a cleaner with a heater, timer and sweep mode.

The process is fairly straightforward regardless of equipment size. Here’s a simplified description that can be modified based on your specific operations:

  1. Fill the ultrasonic cleaner with water but allow room for cleaning solution displacement due to the size of the molds being cleaned. Add the proper amount of biodegradable cleaning solution concentrate. Ask the scientists at Tovatech to recommend the correct formulation based on the type of contaminants you are removing and what the mold itself is made of.
  2. When you are ready to clean place the injection molds in the cleaner basket. Take care that they do not contact each other. If you are cleaning large parts you may suspend them in the cleaning solution so they do not contact the tank bottom. Some industrial cleaners are equipped with bottom racks to support products being cleaned.
  3. Set the heater to 65 C and timer from 10 to 60 minutes depending on the degree of contamination. Activate the sweep mode to assure uniform distribution of cavitation and promote uniform cleaning then lower the molds into the solution. With experience you will establish optimum cleaning conditions.
  4. At the end of the cycle remove the molds and inspect. When satisfied, rinse them with fresh hot water and allow them to dry or blow them dry with compressed air. Note that intricate configurations and cavities may trap water that should be removed by adding an electric drying oven to your setup.

Rinsing tip: You’ll want to thoroughly remove cleaning solution residues. Complex shapes may call for a spray rinse or, in certain cases, rinsing by cavitation in an ultrasonic rinse tank.

Cleaning Sequence

BATH 1: Pre-cleaning and Hot Degreasing

Complete removal of various forms of surface contamination by means of ultrasound and hot cleaning solutions.

BATH 2: Rinsing, Grease/Cleaning, Solution Removal

Rinsing of residual grease/dirt and cleaning solution from the component to avoid cross contamination of subsequent bath.

BATH 3: Corrosion Removal

Complete removal of the corrosion at 55˚C using ultrasound and a gentle, slightly acidic complex de-ruster. Suitable for hardened or polished surfaces.

BATH 4: Rinsing and Acid Neutralization

Residual acid and removed corrosion residue are rinsed off, preparing for the final step.

BATH 5: Water Displacement and Preservation

Water displacement and passivating agents ensure that the metal surfaces do not rust upon exposure to air.

3 Tank Injection Molds, Blow Molds Ultrasonic Cleaning Machine With Each Tank's Dimension 1000*700*700mm

Model No. T-3180
Ultrasonic tank size(mm) 1000*700*700mm
Rinsing tank size(mm) 2700x310x370mm(105” L x 12” W x 14.5”)
Capacity 490
Ultrasonic power 4500W
Heating power 9KW
Transducer numbers 90pcs
Ultrasonic frequency 28khz or 40khz
Timer 0~30min adjustable
Heater 20~80C adjustable
Material Stainless steel 304
Power supply AC220V, 3phase , AC380V/415V 3phase
Optional Filtration system

ultrasonic tank models for your choice:

Model Tank size Unit size Volume Ultrasonic power Frequency Heating power Timer Heating temperature
LxWxH(mm) LxWxH(mm) (L) (W) (kHz) (KW) (MIN) ()
T-12S 500x300x250 640x440x470 38 600 28/40 1.5 1-99

0-80

T-18S 500x350x350 640x490x570 61 900 1.5
T-24S 550x400x400 690x540x620 88 1200 3
T-30S 600x450x400 740x590x620 108 1500 3
T-36S 600x500x450 740x640x670 135 1800 4.5
T-48S 700x500x500 840x640x720 175 2400 6
T-60S 800x600x550 940x740x770 264 3000 7.5
T-72S 1000x600x600 1140x740x820 360 3600 9

Main Features

1) Tank materail is SUS304 with 2mm thickness, Human hand argon welded, Sturdy and durable resistance to high tempearture
2) 50W industrial transducers, outstanding cleaning effects
3) External ultrasonic generator
4) Power adjustable, choose different power according to different cleaning objects
5) Digital timer: 1~99hours timer adjustable. continious working for long time.
6) With memory function, no need to reset time and temperature every time.
7) 20~80C adjustable, 9KW heating panel, faster cleaning
8) Industry use power cord, more safer.
9) Can bear 50~100KG cleaning objects

10) Accessories: Machine with stainless steel basket, drainage, lid, movable castors.

Blow Molds Ultrasonic Cleaning Machine 3 tank

Injection Mould Utrasonic Cleaning Machine With Multi Stage Equipment Washing, Rinsing And Drying


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